Analytical, FEA, and experimental research of 2D-Vibration Assisted Cutting (2D-VAC) in titanium alloy Ti6Al4V

In the 2D-Vibration Assisted Cutting (2D-VAC) method, cutting tool shakes in a 2-dimensional approach because of superimposed high-frequency modulation. This modulation effect creates displacement at tiny scale micrometers and causes an escalation resultant speed. Consequently, 2D-VAC has superior advantages compared to traditional (TC). manuscript describes research on that focuses modeling forces (mathematical model) finite element analysis (FEA) results. The FEA results are focused von Mises stress, plastic strain, force, temperature, residual stress. addition, experiment for chip formation, micro-structure layer, micro-hardness was also analyzed this study. According results, force comparable pattern stress contour result confirms method lower than TC during retraction mode. Additionally, strain can be higher method. temperature peak could shows there is compressive effect. Thus, Micro-hardness confirmed not too much change from original surface morphology significant shear deformation flow case although less occurs